Die Casting Mold Manufacturer

Professional Aluminum & Zinc Die Casting Parts | Precision Metal Casting Solutions

25+ Years Experience
±0.02mm Precision Tolerance
20-45 Days Delivery
300+ Projects Completed

Die Casting Capabilities

Advanced die casting facility with comprehensive mold making and metal casting expertise

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Cold Chamber Die Casting

8 die casting machines from 160 to 1250 tons, specializing in aluminum and magnesium alloy casting. Capable of producing parts from 50g to 15kg with high precision and excellent surface finish.

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Hot Chamber Die Casting

6 hot chamber machines from 80 to 300 tons, optimized for zinc alloy casting. Ideal for small to medium-sized parts with complex geometries and thin walls down to 0.5mm.

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Mold Design & Manufacturing

In-house mold design team with advanced CAD/CAM software. Precision CNC machining, EDM, and wire cutting capabilities for high-quality die casting molds with H13 steel.

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Secondary Operations

Complete post-casting services including CNC machining, drilling, tapping, polishing, sandblasting, powder coating, anodizing, and assembly for finished products.

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Production Capacity

Monthly output of 200,000 to 1.5 million pieces. Flexible production scheduling to accommodate both prototype runs and mass production requirements.

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Quality Control

Comprehensive QC system with X-ray inspection, CMM measurement, spectrometer analysis, and leak testing. 100% inspection for critical dimensions and porosity detection.

Die Casting Materials

Expertise in various metal alloys for different application requirements

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Aluminum Alloys

ADC12, A380, A383, AlSi12
Lightweight, excellent strength-to-weight ratio, good corrosion resistance, high thermal conductivity. Ideal for automotive, electronics, and industrial applications.
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Zinc Alloys

Zamak 3, Zamak 5, ZA-8
Excellent dimensional stability, high impact strength, superior surface finish. Perfect for small precision parts, hardware, and decorative components.
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Magnesium Alloys

AZ91D, AM60B
Ultra-lightweight, excellent strength-to-weight ratio, good damping capacity. Suitable for portable electronics, automotive, and aerospace applications.
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Special Alloys

Copper, Brass, Bronze
High thermal and electrical conductivity, excellent wear resistance. Used for electrical components, marine hardware, and decorative applications.

Die Casting Process Flow

Comprehensive manufacturing process from design to finished product

1

Design Review

DFM analysis and mold flow simulation

2

Mold Manufacturing

Precision CNC machining and heat treatment

3

Mold Trial

Sample production and dimension verification

4

Die Casting

High-pressure metal injection and solidification

5

Trimming

Flash removal and gate cutting

6

CNC Machining

Precision drilling, tapping, and milling

7

Surface Treatment

Polishing, coating, anodizing, plating

8

Quality Inspection

100% inspection and testing before shipment

Advanced Equipment

State-of-the-art machinery for precision die casting and mold making

🏭 Die Casting Machines

14 units ranging from 80 to 1250 tons, including cold chamber and hot chamber machines. Equipped with automatic ladle, spray, and extraction systems for consistent production quality.

🔧 CNC Machining Centers

20+ CNC machines including 3-axis, 4-axis, and 5-axis machining centers. High-precision milling, drilling, and tapping capabilities for complex part geometries.

🔬 Testing Equipment

X-ray inspection system for porosity detection, CMM for dimensional verification, spectrometer for material composition analysis, and leak testing equipment for sealed components.

⚙️ Mold Making Equipment

High-speed CNC milling machines, EDM machines, wire cutting machines, and precision grinding equipment. H13 steel heat treatment furnace for mold hardness optimization.

🎨 Surface Treatment

Automatic polishing machines, sandblasting equipment, powder coating line, anodizing facility, and electroplating workshop for comprehensive surface finishing.

📦 Assembly & Packaging

Assembly lines with pneumatic tools, ultrasonic welding machines, and custom packaging solutions. Clean room available for sensitive components.

Quality Assurance

Rigorous quality control system ensuring defect-free die cast parts

  • Incoming material inspection and spectrometer analysis
  • First article inspection with CMM measurement
  • In-process quality checks every 2 hours
  • X-ray inspection for internal porosity detection
  • Leak testing for sealed components
  • Surface finish and coating thickness verification
  • Dimensional inspection with precision gauges
  • Mechanical property testing (tensile, hardness)
  • Final audit before packaging
  • Complete inspection reports and certificates provided

Precision You Can Trust

ISO 9001 Certified
X-Ray Inspection
CMM Measurement
100% Quality Guarantee
Material Traceability

Industries We Serve

Extensive experience in die casting for diverse applications

🚗 Automotive

Engine components, transmission housings, brackets, heat sinks, structural parts

📱 Electronics

Device housings, heat sinks, connectors, EMI shielding, structural frames

🔧 Industrial

Machine components, pump housings, valve bodies, gear boxes, tool housings

💡 Lighting

LED housings, heat sinks, lamp bases, decorative fixtures, outdoor lighting

🏥 Medical

Medical device housings, equipment components, surgical tool parts

🏠 Hardware

Door handles, locks, hinges, furniture fittings, decorative hardware

🎮 Consumer Products

Power tool housings, sporting goods, appliance components, toys

🔌 Telecommunications

Base station components, connector housings, antenna parts, network equipment

Successful Die Casting Projects

Real-world examples of our die casting expertise

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Automotive Transmission Housing

High-pressure die casting of aluminum transmission housing for a leading automotive supplier. Complex geometry with thin walls and strict dimensional requirements.

ADC12 Material
±0.05mm Tolerance
50K Pieces/Month
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Electronics Heat Sink

Precision aluminum die casting of heat sinks for high-power LED lighting. Complex fin structure with excellent thermal conductivity and surface finish.

A380 Material
±0.03mm Tolerance
100K Pieces/Month
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Industrial Pump Housing

Zinc alloy die casting of precision pump housings for industrial applications. Tight tolerances, excellent surface finish, and leak-proof performance.

Zamak 3 Material
±0.02mm Tolerance
30K Pieces/Month

Get Your Die Casting Quote

Submit your requirements for custom die casting molds and parts. Our engineering team will analyze your project and provide competitive pricing within 24 hours.

  • Free DFM (Design for Manufacturing) analysis
  • Competitive pricing for molds and parts
  • Detailed production timeline and delivery schedule
  • Complete mold design and manufacturing service
  • Secondary machining and surface treatment
  • Comprehensive quality control and inspection
  • X-ray inspection and material certification
  • Global shipping and logistics support

Why Choose Us

Trusted by clients worldwide for quality, precision, and reliability

ISO 9001 Certified

Quality Management System

Fast Turnaround

20-45 Days Delivery

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Competitive Pricing

Factory Direct Prices

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Quality Guarantee

X-Ray Inspection

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Global Service

Worldwide Shipping